20PM motion controller nods the application on welder in 5 axes

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  • source:BAGANZ CNC Machining
One, client of project brief introduction is institute of * of * of group of one science and technology, room of its subordinate equipment is professional welder production reachs use manufacturer. Equipment function: Those who apply to steel tube workpiece solder. This equipment basically controls 5 axes, x, y axis is controlled with the contrail at horizontal plane, z axis is located in X, over Y level plane, it is a clamping apparatus, clip the workpiece that need solders, in the meantime, controallable direction of workpiece positive and negative rotates. Additional, two axes are the U axis that control welding torch controls up and down, W axis respectively. 2, the graph on equipment sketch map pursues for equipment whole exterior, if the place in the graph is shown, 1 for welding torch, can fluctuate, around is mobile. The 2 steel tube that clip need to solder for clamping apparatus, itself can do monaxial horizontal to rotate, 3, for platform. Platform itself can be on X-Y plane, make X standard, y is perpendicular the motion that reachs circular arc. 3, the hand solders automatically the solution is analysed 3.

This craft basically uses 1 order technological process at steel tube solder, can solder with what be in charge of at Chan Gengang, reach those who take branch steel tube to solder, odd root steel tube solders to pursue simplier as follows A place is shown, need intermediate clamping apparatus to make one circular motion only can, this motion names it is those who take branch steel tube to solder for B of the graph below homocentric round; , soldering in the process, ask intermediate clamping apparatus wants to make circular motion not only, base X-Y, platform also wants synchronism to rotate reversely, ability finishs those who divide a steel tube to solder, this motion names for eccentric.

Other level solders, perpendicular solder to be absent give uncecessary details. This order flow is as follows: Initialization of 1 electrify parameter, x, y, the mechanical parameter of Z, reach the fluctuation axis of welding torch, mechanical parameter fills around axis to be like in relevant setting register (D1818, d1820, d1898 D1900; ) 2 hands use programmed control, the hand moves control X, y, z axis, reach the fluctuation axis of welding torch, around axis. Change the hand of each axis first if the graph is shown 2 times,the parameter such as speed writes relevant register. Graph 3 move a command to put the order related 5 axes for handle register. Those who need an attention is 20PM00M controller of 3 axes motion is lead plane, controller of two axes motion regards 20PM00D as patulous module, the communication between them passes FROM, TO instruction undertakes reading writing. The CR0-CR199 of lead plane, corresponding and patulous D1500-D1599.

Nextpage 3 automata, use recipe function, be like a recipe 1, for workpiece 1, for homocentric circle, speed is 4, radius is 20, angle is 30, also namely D2000=1, d2002=40, , d2004=200, d2006=300, be like a recipe 2, for workpiece 2, for eccentric, speed is 4.

8, radius is 21, angle is 40, eccentric throw is 58, also namely D2000=2, d2002=48, , d2004=210, d2006=400, d2008=580 circulates in O100 the according to D2000 content value in the program, call subprogram of different athletic subprogram motion to share 4 kinds of D2000=1 respectively, call OX1, for homocentric round control, g00 ZD3000 FD3002 (D3000 is a basis D3002 of angle radius computation is speed D2000=2, call OX2, for eccentric control, g02 XD3010 YD3012 ZD3014 RD3016 FD3020 (D3010, d3012 is a basis D3020 of coordinate of angle radius calculative is speed) D2000=3, call OX3, welding torch is perpendicular control; D2000=4, call OX4, platform level moves; Through the recipe the function can realize needs work, for instance recipe 10, for workpiece 10, for eccentric, speed is 5.

8, radius is 31, angle is 60, eccentric throw is 50, also D2000=2, d2002=48, , d2004=310, d2006=600, if D2008=500 starts moving meeting to call relevant athletic subprogram and relevant parameter automatically. Graph 6 use control for the hand, reach parameter setting, when just beginning to move, the hand is moved adjust platform position and welding torch position to reach proper place resumptive move automatically. 3.

2 20PM electric hookup the 7 hookup that are 20PM00M and 20PM00D: NMain characteristic of extpage4, 20PM controlled plan to use two 20PM originally, it is 20PM00M respectively, 20PM00D.

Special those who put forward is the athletic controller that 20PM00M is 3 axes, can realize the helix interpolation with 3 complex axes. If the graph shows this control 8 times,the control of implementation eccentric contrail used this function. This function uses common PLC cannot come true completely. 1.

20PM applies to high speed, high accuracy, Gao Fu's miscellaneous motion to control a circumstance; 2.

Multistage fast carry out reach interrupt high capacity of fixed position 64K, buy Flash stores inside body; 3.

20PM00M differs minute of pulse output 3 groups, highest pulse output amounts to 500KHz two groups of hands shake round of control; 4.

Logistic control and NC control supportive PLC order (G code and M code) ; 5, the G code function that 20PM of 20PM software set supports is as follows: G0 high speed locates; G1 double axis or 3 axes linkage are linear interpolation; Interpolation of G2 clockwise arc (position of set the centre of a circle) ; Interpolation of G3 anticlockwise circular arc (position of set the centre of a circle) ; Interpolation of G2 clockwise arc (set radius length) ; Interpolation of G3 anticlockwise circular arc (set radius length) ; G4 stays a time; All of G90 set world coordinate system; G91 set is opposite coordinate system. DVP20PM characteristic. Capacity of 64K pace program, program of 100 paragraphs of exercise, satisfy different treatment requirement; Can install contrail of 100 kinds of motion most in 20PM, use the program capacity of 64K at the same time, the G of all sorts of different moving curves that implement need beforehand piles up memory to be in PLC, when need machines some kind of norms, can use screen of text monitor, feeling to wait will call. Those who support G code is direct collect, after the G that should use CAM software to make text form is piled up, can use PMSOFT in collecting menu to assemble PLC exercise program directly. Also can pass HMI, use U dish guide the G of text format is piled up. Supportive hand shakes round of application, can do a few manual to adjust. Have electronic origin to return mode, origin was joined to remember a function in 20PM memory, want set only electronic origin, although equipment cuts off the power, in next time electrify hind also can find origin place easily. Can connect EH2 lead plane and all augment module, 20PM can be configured neatly, technical fixed position can regard as in order to receive patulous module after EH2 lead plane, also can do the special function module such as the imitate quantity that gives priority to machine join other. Supportive PLC ordinal language and fixed position language (G code and M are piled up) , realized a of general PLC and numerical control technology perfect union. Emulate a function what configure athletic contrail from the line, this function is used to be able to check athletic program to whether be put in the problem before be machined actually, can solve in time reduce mistake happening, refer to a graph 9. 6, product of last word DVP20PM00D is one has the PLC with logistic control and positional pilot powerful function at the same time, two axes and 3 axes motion control the OK and agile, high speed, accurate plane that finish, machine of project of Yu Mu of OK and wide application, solder equipment of mechanical, cut and semiconductor treatment facilities are waited a moment. We have the control function that reason believes its are outstanding to have good development prospect. There had been specific applying in order to set equipment on 20PM. 1, liquid crystal slicer; 2, double axis establishs a car 3, solder orbit accuses 4, the contrail that nod glue controls drilling machine of numerical control of 5 dragon door machine of 6 blaze cut. CNC Milling